I've noticed that if your at the Teos polar academy and have Bao-Dur with you whan you spar with the handmadens, that he will than refuse to respond to attempts to initiate dialogue. Can't build lightsaber if this happens.

This problem doesn't seem to occur if you wait to spring Bao-Dur and the other NPS until after the sparing match. Also didn't select Bao-Dur as a party member after springing them.

Has anyone else had this problem?

Mostly I have trouble where when i try to talk to Bao-Dur, besides him making my lightsaber and talking about some Mandalorian War stuff and about the shape the ship is in, all he says is "Yes General?" and then my only option is never mind.

First of all, to talk about the lightsaber, you have to have ALL THE MAIN PARTS. if you have two different types of crystal (i mean a colour crystal and a "your-name crystal") and an emmiter that is not enough. The only main part in that combination is the colour crystal.

I have this problem too, he went darkside and then i cant initiate dialogue, and i want my friggin lightsabre!!